Product Description:

FlexiCool 1060 aluminum alloy is a high-purity aluminum (99.6% aluminum ≥content) made into a 0.05mm ultra-thin aluminum foil with a width of 1200mm through a precision rolling process, which is specially developed for efficient heat dissipation and flexible design scenarios.

Key Performance Indicators:

Ultra-thin and lightweight: only 0.05mm thick (equivalent to 1/2 of the diameter of a hair), density 2.7 g/cm³, and 65% lighter weight than copper foil.

High thermal conductivity: The thermal conductivity ≥ 230 W/(m·K), comparable to pure aluminum, and conducts heat quickly.

Flexible and plastic: the elongation is ≥15%, supports repeated bending (> 100,000 times), and adapts to the heat dissipation needs of curved surfaces.

Corrosion resistance: The natural oxide film is resistant to moisture, weak acid and alkali erosion, and has a life span of more than 10 years.

Large-scale production: 1200mm wide design, suitable for roll-to-roll continuous processing, with a yield rate of >98%.

Product Parameters:

Core Benefits:

Application and Case Analysis:

Consumer Electronics (Korean Market)

Case: Samsung Galaxy S24 Ultra VC vapor chamber substrate

Solution: 0.05mm aluminum foil replaces traditional copper foil, reduces the body size by 0.3mm, and improves thermal conductivity by 30%.

Achievement:

The peak temperature drops by 8°C and passes the MIL-STD-810H military test and is awarded the DXOMARK Gold Award for Cooling.

The annual purchase volume exceeds 500 tons, saving 25% of the cost.

New Energy Vehicles (German Market)

Case in point: Porsche Taycan SiC inverter heat dissipation

Solution: Aluminum foil coated with boron nitride coating (thermal conductivity 400W/(m·K), resistant to high temperatures of 200°C.

Achievement:

The power density has been increased to 100kW/L and the ISO 19453 certification for thermal management of electric vehicles has been obtained.

The module is 40% lighter and has a 5% longer battery life.

Aerospace (U.S. market)

Case in point: Thermal control layer of SpaceX Starship methane engine

Solution: Multi-layer aluminum foil stacking (total thickness 0.2mm), resistant to liquid oxygen and low temperature (-183°C) and high temperature gas (3000°C transient).

Achievement:

The engine thrust has been increased by 15% and has been certified by NASA for technical fit.

Up to 70% lower cost than molybdenum alloy options for reusable design.

Photovoltaic Energy Storage (China Market)

Case: CATL energy storage system liquid cold plate

Solution: Foil microfluidic etching (50μm wide) for phase change cooling (temperature difference ≤1°C).

Achievement:

The cycle life exceeds 12,000 cycles and is UL 9540A fire certified.

The cost of mass production is reduced by 20%, and the annual production capacity is 10GWh.

The FlexiCool 1060 redefines the boundaries of heat dissipation with its "thin as a cicada's wings, thermally conductive as a torch" – from smartphones to starships, its technology has penetrated four major scenarios: land, sea, air and space. With the breakthrough of quantum computing and biotechnology, ultra-thin aluminum foil will promote thermal management from "passive conduction" to the intelligent era of "active control".

Phone: 0086 13961220663
Email:gavin@cnchangsong.com

Changzhou Dingang Metal Materials Co., Ltd. / Jiangsu Senruida New Materials Co., Ltd. is comprehensive enterprise integrating in production, processing, and sales. Situated in Changzhou City and Huai'an City, Jiangsu Province, we specialize in manufacturing color coated aluminum coils, film-coated aluminum coils, and providing aluminum coil surface coating processing services. Our facilities boast 6 coating and plating production lines, along with 6 high-precision horizontal and vertical cutting equipment, enabling us to produce a diverse range of products ranging from ultra-thin to ultra-thick (0.08-6.0mm) and ultra-narrow to ultra-wide (10-2670mm) series.

Our products find extensive applications across various industries including construction, decoration, household appliances, kitchen and bathroom, food packaging, gardening, lighting, automotive, advertising, transportation, and more. With over 20 years of experience in production and development, we have established a global presence, exporting our products to more than 50 countries and regions worldwide, including Japan, the United States, Canada, South Korea, the Netherlands, Mexico, Brazil, Chile, India, Indonesia, Vietnam, and the Philippines.

Our product range encompasses a comprehensive selection of coatings, including high gloss, matte, monochrome, multi-color, brushed, wood grain, and marble finishes. We also offer embossed patterns such as diamond, orange peel, wood grain, and irregular textures, achieved through advanced extrusion processing techniques. From container and carriage ultra-wide color-coated coils to roof aluminum-magnesium-manganese alloy series, our products cater to diverse application scenarios.

Currently, our company has over 800 employees, with research and development personnel accounting for over 15% of the workforce. Committed to the principle of building a century-old enterprise in China, we are dedicated to providing top-quality products and services to our customers. We warmly welcome you to visit our company and guide our work, as we strive to create a bright and mutually beneficial future together.